Ultra fine precision capillary pipe extrusion equipment is the production technology behind the tiny, highly accurate plastic tubes that move microliter and sub microliter volumes inside modern laboratory instruments, analytical equipment, and medical micro fluidic systems. As laboratories demand ever tighter fluid control, the thin wall, small bore pipe that delivers reagents, standards, and solvents must hold bore diameters from below one millimeter up to a few millimeters with consistent roundness, smooth inner walls, and predictable flow behavior. This article explains how precision capillary pipe extrusion works, what engineering is required to make it reliable, which materials and inspection methods matter, and how Faygo, a Wanplas factory, builds complete lines for this demanding application. You will learn the core components of a micro bore boru ekstrüzyon hattı, the specifications that define quality, and how to match bore size and material to the correct production configuration.
Faygo, a Wanplas factory, is a China based manufacturer specializing in plastic pipe and profile extrusion lines with 22 years of dedicated experience. The company operates three specialized factories, and its FAYGOPLAST facility focuses on pipe, profile, and sheet extrusion lines in Zhangjiagang City, covering 26,650 square meters and located only two hours from Shanghai Airport. Faygo holds 13 national patents, including 8 invention patents, and all products are CE and ISO certified. This depth of engineering and quality discipline is exactly what ultra fine capillary production requires, because the difference between a usable micro bore pipe and a rejected one is measured in micrometers.
What Is Ultra-Fine Precision Capillary Boru Ekstrüzyon Equipment
Ultra fine precision capillary pipe extrusion equipment is a complete production system engineered to manufacture micro bore and capillary plastic pipes whose internal diameters span from sub millimeter scale to a few millimeters, using a finely tuned extruder, a micro die, precise thermal control, and sensitive downstream traction to hold tight dimensional and surface tolerances. Unlike conventional large diameter pipe lines that prioritize throughput, a precision capillary line prioritizes repeatability at microscopic scale, because the same flow rate error that is invisible on a 110 millimeter water pipe becomes a major analytical error inside a 0.5 millimeter chromatography transfer line.
The system begins with a plasticizing unit where resin is melted and homogenized inside the barrel by a screw, then pushed through a screen pack and a micro die that shapes the melt into a thin wall tube. The freshly formed pipe is cooled, calibrated, pulled by a take up system at a controlled linear speed, measured inline, and wound or cut to length. Every stage must be stabilized, because at small diameters the draw down ratio is high and the pipe is easily distorted by pressure fluctuations, temperature drift, or uneven pull force.
Capillary pipe is defined less by a single dimension than by its function. In laboratory and analytical contexts, the term describes small bore tubing used to transport precise volumes of liquid or gas, often under low pressure, where inner wall quality and bore consistency determine measurement accuracy. Precision capillary extrusion therefore optimizes for low inner surface roughness, concentricity between bore and outer diameter, and a stable wall thickness that keeps the flow cross section constant along the entire length.
The primary keyword for this technology, capillary pipe extrusion equipment, matters to buyers because the line must deliver more than a pipe shape. It must deliver a calibrated fluid channel. That is why precision capillary production is treated as a metrology driven process rather than a simple extrusion job, and why Faygo builds these lines with the same quality system used across its Wanplas group factories.
Micro-Die Engineering and Melt Filtration for Sub-Millimeter Bores
Micro die engineering is the single most important factor in producing a consistent sub millimeter bore, because the die land length, the die exit geometry, and the draw down ratio together set the final bore and wall thickness of the capillary pipe. A micro die for capillary production uses a carefully contoured mandrel and outer bushing to form a thin annular melt stream that is then drawn to the target diameter. The land length must be long enough to stabilize flow yet short enough to avoid excessive shear heating, and the concentricity of the mandrel inside the bushing must be adjustable to within a few micrometers so the pipe wall stays uniform around its circumference.
Draw down ratio is the relationship between the die exit diameter and the final pulled diameter, and in capillary work this ratio can be very high. A high draw down magnifies any instability in the melt, so the die must deliver a uniform, fully plasticized, low stress melt. The die temperature profile, the mandrel heating, and the use of a heated die lip help maintain melt strength during the stretch so the bore does not collapse or wander off center.
Melt filtration protects the micro bore from contamination that would otherwise block the die or create surface defects. Even a single carbonized particle or gel speck can plug a 0.3 millimeter channel or leave a streak that destroys inner wall smoothness. Precision capillary lines therefore use a screen changer with fine filtration, commonly in the range of 5 to 40 micron depending on the material and bore, and many configurations use a continuous screen changer that swaps filter media without stopping the line. The screen pack sits ahead of the die and is supported by a sturdy breaker plate so the fine mesh is not blown out by melt pressure.
For the cleanest results, some laboratory grade capillary configurations add a static mixer or a gear type melt pump between the extruder and the die. A melt pump stabilizes pressure pulsation from the screw, which is critical because pressure ripple translates directly into bore diameter variation. By isolating the die from screw surge, the pump lets the micro die run at a steady output, improving both tolerance and surface quality. Filtration grade, screen area, and change interval should be selected with the resin cleanliness and the smallest target bore in mind, because the smaller the bore, the finer the filtration must be.
Precise Temperature Control and Screw and Barrel Optimization
Precise temperature control is what allows a micro bore pipe to be reproduced batch after batch, because melt viscosity changes sharply with temperature and viscosity controls how the die shapes and the take up stretches the pipe. A precision capillary line divides the barrel and die into multiple independently controlled zones, often with zone tolerance near plus or minus 0.5 degree Celsius, so the operator can tune the melt from the feed throat through the metering zone and into the die without overheating sensitive resins such as PEEK or FEP.
The screw and barrel are the heart of plasticizing in any extruder, and for capillary work the screw must deliver a homogenous, fully melted, low pulsation melt at a moderate shear rate. A screw with a well designed compression ratio and a balanced feed, compression, and metering zone reduces unmelt and color or filler streaks that would show up on the inner wall. For heat sensitive or high temperature materials, the barrel uses corrosion resistant nitrided or bimetallic lining and the screw uses a tailored flight geometry so the resin is plasticized efficiently without degradation.
Optimizing the screw and barrel for small bore pipe means favoring stability over maximum output. A smaller diameter screw running at a controlled speed often yields a cleaner melt than a large screw throttled down, because the residence time and shear are easier to manage. The L/D ratio, the compression ratio, and the mixing section are chosen per material: PP and PE tolerate conventional polyolefin screw designs, while PEEK, PA, and FEP need higher melt temperature capability, tighter thermal control, and sometimes a specialized barrier or mixing section to avoid unplasticized spots.
Sıcaklık ölçümü de aynı derecede önemlidir. Die yakınında yerleştirilen erime termokupl ve die girişinde yer alan basınç transducer, gerçek zamanlı geri bildirim sağlar ve kontrol sistemi, çevresel değişiklikler ve malzeme partisi farklılıklarına karşı ayar noktasını tutabilir. Faygo hatları, operatörlerin özgürce parametreleri belirleyebilmesini ve gerçek zamanlı olarak ayarlayabilmesini sağlayan akıllı bir kontrol sistemi kullanır, bu da aynı kapiller hattında, örneğin, düşük sıcaklıkta bir poliolefin ve yüksek sıcaklıkta bir mühendislik reçinesi arasında geçiş yapıldığında önemlidir.
Take-Up, Traction, and Dimensional Tolerance for Tiny Diameters
Take up and traction determine the final diameter of a capillary pipe, because once the melt leaves the die it is stretched by the pull speed relative to the extrusion rate. At sub millimeter sizes the line speed, the capstan tension, and the cooling rate must be synchronized so the bore lands exactly on target and stays there for the whole production run. A precision take up uses a servo driven capstan or belt haul off with closed loop speed control so the linear velocity is stable to a fraction of a meter per minute, eliminating the slow drift that widens tolerance bands.
Dimensional tolerance for capillary pipe is typically expressed as bore diameter plus or minus a small value, often within plus or minus 0.02 millimeter for precision grades, with wall thickness uniformity held within a few percent around the circumference. Roundness and concentricity matter as much as the average diameter, because an oval or off center bore changes flow resistance and can snag fittings in analytical instruments. Inline laser gauging or air gauging watches the diameter continuously and feeds corrections back to the take up or the extruder rate, forming a closed control loop that keeps the pipe in specification.
Calibration for tiny diameters differs from large pipe sizing. A vacuum calibration sleeve used on big pipes is impractical at sub millimeter scale, so capillary lines rely more on precise draw down, controlled cooling, and tension management than on mechanical sizing. The cooling bath or cooling tunnel must remove heat evenly so the pipe does not distort as it sets, and the transition from melt to solid must be gradual enough to avoid internal stress that later causes curl or diameter relaxation.
Tension is a double edged tool. Too little pull lets the pipe sag and vary; too much pull stretches the wall thin and can induce necking or a rough inner surface as the melt is over drawn. The correct take up setting produces a pipe whose bore, wall, and outer diameter are all stable and whose length is predictable for downstream cutting and coiling. Because capillary pipes are often used in fixed length fluid paths inside instruments, consistent diameter directly equals consistent volume and consistent analytical results.
Inner-Surface Smoothness, Material Selection, and Cleanroom Considerations
Inner surface smoothness is a defining quality of laboratory grade capillary pipe, because a rough bore adsorbs sample, traps bubbles, and disturbs laminar flow that sensitive instruments depend on. Precision capillary extrusion targets a low inner wall roughness, frequently expressed as a fine Ra value, by combining a polished die mandrel, a clean low stress melt, and a controlled draw that does not tear the inner surface. For analytical and micro fluidic delivery, even sub micron asperities can retain reagents or create nucleation sites for air, so smoothness is engineered from the die surface outward.
Material selection drives nearly every process parameter. PEEK is favored for its high temperature resistance, broad chemical compatibility, and low extractables, making it ideal for demanding chromatographic and laboratory fluid paths. PTFE lined structures provide the ultimate chemical inertness for aggressive solvents, though true PTFE is difficult to extrude as a thin tube and is often used as a liner inside a more processable jacket. PP and PE are economical, clean, and easy to process for general laboratory delivery, while PA, or nylon, adds toughness and a measure of heat resistance. FEP offers transparency and excellent chemical resistance for visible flow inspection.
The table below compares common capillary pipe materials by the properties that matter most for laboratory fluid delivery. These values are typical ranges and should be confirmed against the specific resin grade and certificate before final design.
Material Comparison for Precision Capillary Pipe
| Material | Typical Melt Temperature | Chemical Resistance | Inner Smoothness Potential | Common Laboratory Use |
|---|---|---|---|---|
| PEEK | 340 to 380 degree Celsius | Excellent, broad solvents | Very high | Chromatography, high pressure fluid paths |
| PTFE lined | Not melt extruded as liner | Outstanding, near universal | High | Aggressive solvent delivery |
| PP | 200 to 230 degree Celsius | Good, limited to solvents | High | General reagent and water lines |
| PE | 180 to 220 degree Celsius | Good, many acids and bases | High | Low pressure transfer tubing |
| PA (nylon) | 240 to 270 degree Celsius | Good, absorbs moisture | Medium high | Tough small bore instrument tubing |
| FEP | 300 to 340 degree Celsius | Excellent, transparent | High | Visible flow, clean delivery |
Cleanroom considerations become relevant when the capillary pipe serves medical, diagnostic, or ultra clean analytical roles. For general laboratory and analytical use a controlled clean environment such as class 10000 or better is recommended to limit particulate contamination on the outer and, where applicable, inner surface. Medical and diagnostic grade tubes often require class 1000 or cleaner, with validated cleaning, drying, and packaging so the delivered pipe enters the instrument free of fibers, dust, and extractable residues. Because the Wanplas group applies a unified quality system across its factories, capillary lines can be specified with the environmental controls and documentation needed for regulated applications.
Faygo Micro and Small-Bore Boru Ekstrüzyon Hattıs and Technical Modules
Faygo, a Wanplas factory, offers a family of boru ekstrüzyon hattıs that spans from ultra fine capillary configurations up to heavy duty pipe production, all built on the same quality foundation of CE and ISO certification, intelligent control, and 72 hour continuous operation testing. For laboratory fluid delivery the most relevant modules are the precision micro and small bore pipe extrusion configuration, the PP-R and PE-RT boru ekstrüzyon hattı, the single wall corrugated boru ekstrüzyon hattı, and the PVC örgülü hortum ekstrüzyon hattı. Each is described below with its specification range so buyers can match capability to need.
Precision Micro and Small-Bore Capillary Boru Ekstrüzyon Configuration
This configuration is the core of capillary pipe extrusion equipment, optimized for bore diameters from below one millimeter up to several millimeters, with tight tolerance and smooth inner walls for laboratory instrument fluid delivery. It pairs a stable plasticizing extruder with a micro die, fine melt filtration, precise multi zone temperature control, and a servo take up. The line is built to run PEEK, PTFE lined structures, PP, PE, PA, and FEP where the application allows, and it is validated during the 72 hour factory test run with dimensional and flow checks.
Specification of Precision Micro and Small-Bore Capillary Boru Ekstrüzyon Hattı
| Parametre | Typical Capability | Note |
|---|---|---|
| Bore diameter range | 0.2 to 10 millimeter | Sub millimeter to small bore |
| Bore tolerance | Plus or minus 0.02 millimeter | Verified by laser gauge |
| Wall thickness uniformity | Within a few percent | Concentricity controlled |
| Inner surface roughness | Low, polished mandrel | For low adsorption flow |
| Line speed | 1 to 30 meter per minute | Closed loop take up |
| Materials | PEEK, PTFE lined, PP, PE, PA, FEP | Per resin grade |
| Melt filtration | 5 to 40 micron screen | Continuous screen changer option |
| Temperature control | Multi zone, near plus or minus 0.5 degree | Intelligent control system |
| Factory test | 72 hour continuous run | CE and ISO certified |
PP-R ve PE-RT Boru Ekstrüzyon Hattı
The PP-R and PE-RT boru ekstrüzyon hattı covers 16 to 160 millimeter diameters and is a proven Faygo module for plumbing, heating, and industrial pipe, yet its precision extrusion and calibration technology shares the same discipline used in finer capillary work. It processes PP-R and PE pipes across 16 to 160 millimeter and PE-RT pipes across 16 to 32 millimeter, with a stable single screw extruder, vacuum calibration, and a high speed haul off. The specifications below show the engineering scale of a Faygo pipe line.
Specification of PP-R ve PE-RT Boru Ekstrüzyon Hattı
| Parametre | Typical Value | Note |
|---|---|---|
| Pipe diameter range | 16 to 160 millimeter | PP-R and PE pipes |
| PE-RT diameter range | 16 to 32 millimeter | Heating pipe application |
| Extruder type | Single screw, optimized L/D | Stable plasticizing |
| Output | 120 to 400 kilogram per hour | By diameter and material |
| Calibration | Vacuum sizing sleeve | Stable outer diameter |
| Control | Intelligent PLC, real time adjust | Renowned brand components |
| Certification | CE and ISO | 72 hour test before delivery |
PE, PP, and PVC Single-Wall Corrugated Boru Ekstrüzyon Hattı
The single wall corrugated boru ekstrüzyon hattı covers diameters from 6 to 200 millimeter and produces flexible, lightweight pipes used in wiring conduit, drainage, and certain instrument protection roles. Although corrugated geometry differs from smooth capillary bore, the line shares the same need for stable extrusion, precise temperature control, and reliable take up. It is included here because laboratories and analytical equipment often need protective conduit and flexible small bore conduits alongside smooth fluid lines.
Specification of Corrugated Boru Ekstrüzyon Hattı
| Parametre | Typical Value | Note |
|---|---|---|
| Çap aralığı | 6 to 200 millimeter | Single wall corrugated |
| Materials | PE, PP, PVC | Per application |
| Corrugator | Forming blocks, adjustable | Stable pitch and shape |
| Cooling | Spray and air cooling | Even solidification |
| Control | PLC with real time adjustment | CE and ISO certified |
PVC Örgülü Boru Ekstrüzyon Hattı
The PVC örgülü hortum ekstrüzyon hattı produces fiber reinforced PVC hoses across 8 to 50 millimeter diameter, built as a multi layer structure of PVC, a braided reinforcement layer, and an outer PVC cover. This line is relevant where laboratory and analytical systems need flexible, pressure capable transfer hose rather than rigid capillary, and it demonstrates the same discipline of precise extrusion and reinforcement integration found in the Wanplas group product range.
Specification of PVC Örgülü Boru Ekstrüzyon Hattı
| Parametre | Typical Value | Note |
|---|---|---|
| Hose diameter range | 8 to 50 millimeter | Fiber reinforced garden and industrial |
| Structure | PVC plus braid plus PVC | Three layer |
| Reinforcement | Polyester fiber braiding | Pressure resistance |
| Control | PLC synchronized lines | CE and ISO certified |
Uygulama Sektörleri for Laboratory Instruments and Precision Fluid Delivery
Kapiller boru ekstrüzyon ekipmanları, hassas bir şekilde kontrol edilen bir akış yolunun ürünü olduğu endüstrilere hizmet eder. Değer, yalnızca plastikten değil, oluşturduğu kalibre edilmiş kanaldan da kaynaklanır, bu nedenle aşağıdaki uygulamalar, hassas kapiller üretiminin belirleyen özellikler olan dar çap toleransı, düzgün iç duvarlar, kimyasal uyumluluk ve tekrarlanabilir uzunluk ve hacim gibi özelliklere bağlıdır.
In laboratory instruments, capillary pipes carry reagents, buffers, standards, and waste between modules with minimal dead volume. Automated analyzers, synthesizers, and sample preparation stations use small bore tubing to move microliter volumes without cross contamination. The smooth inner wall prevents sample retention that would skew repeatability, and the stable bore keeps flow rate constant so the instrument software can trust the delivered volume.
Medical micro fluidics is a closely related field where capillary channels drive diagnostic cartridges, point of care devices, and wearable drug delivery. Here the pipe or channel must be biocompatible, extractable free, and dimensionally exact, because a slight bore change shifts the reaction time or the delivered dose. PEEK and FEP based capillary structures are common where chemical and thermal resistance are required.
Analytical equipment such as chromatography systems, mass spectrometers, and optical analyzers rely on capillary transfer lines to move mobile phase and sample with no adsorption and no leaks. In these systems the pipe is part of the measurement chain, so inner surface smoothness and bore consistency directly affect peak shape, baseline noise, and quantification accuracy. A rough or variable bore introduces band broadening and pressure instability that degrade results.
Hassas sıvı dağıtımı, endüstriyel ve araştırma kullanımlarını laboratuvar masasından ötesine taşır: çevresel izleme istasyonları, yakıt ve yağ analizörleri, mürekkep ve kaplama mikro dozajı ve yarı iletken kalitede kimyasal transfer. Her durumda, kapiller boru, ölçümlerin güvenilir olmasını sağlayan sessiz bileşendir. Faygo, bu uygulamaları, Wanplas grubu kalite sistemiyle birleştirerek, bir laboratuvarda, aynı güvenlikle, büyük bir üretim hattı için uygulanan bir kapiller hattı belirleyebilmesini sağlar.
Selection Guide — Bore Size and Material to Üretim Hattı
Choosing the right production line starts from two variables: the target bore size and the material. The selection table below maps common requirements to the appropriate Faygo line family. For true sub millimeter and small bore capillary work the precision micro and small bore configuration is the correct choice, while larger diameters fall into the standard pipe, corrugated, or braided hose families that share the same extrusion discipline.
Selection Table — Bore Size and Material to Line
| Bore or Diameter | Material | Recommended Faygo Line | Primary Use |
|---|---|---|---|
| 0.2 to 3 millimeter | PEEK, PTFE lined, PP, PE, PA, FEP | Precision micro and small bore capillary boru ekstrüzyon hattı | Laboratory fluid delivery, micro fluidics |
| 16 to 160 millimeter | PP-R, PE | PP-R and PE-RT boru ekstrüzyon hattı | Plumbing, heating, industrial pipe |
| 16 to 32 millimeter | PE-RT | PP-R and PE-RT boru ekstrüzyon hattı | Floor heating pipe |
| 6 to 200 millimeter | PE, PP, PVC | Single wall corrugated boru ekstrüzyon hattı | Conduit, drainage, protection |
| 8 to 50 millimeter | PVC with fiber braid | PVC örgülü hortum ekstrüzyon hattı | Flexible pressure transfer hose |
Submillimetre ölçekte düzgün, kalibre edilmiş bir sıvı kanalı gerektiğinde, mikro ve küçük boşluk yapısı, diğer hatların mekanik boru veya konut değil, metroloji kalibrasyonu için tasarlanmış olması nedeniyle tek doğru yanıttır. Alıcılar, bitmiş kapiller borunun alet montajı için hazır halde gelmesini gerektiren, kesme uzunluğu, sarma, yazdırma ve steril paketleme gibi aşağıdaki işlemleri de dikkate almalıdır.
Quality Inspection, Calibration, and Compliance Standards
Kapiller boru için kalite kontrolü, hattın başında başlar ve hat dışında devam eder, çünkü ürün iddiası, boyut ve yüzey doğruluğu değil, sadece şekildir. İnline lazer veya hava ölçümleri, sürekli olarak dış ve boşluk çapını ölçer ve değerin sapması durumunda düzeltmeyi tetiklerken, offline mikroskopik inceleme, iç ve dış yüzeyleri ayrıntılı olarak karakterize eder. Optik mikroskop, çizgiler, jel ve kıvrımları ortaya çıkarır ve ultra düzgün duvarlar için düşük adsorpsiyonlu sıvı dağıtımı gerektiren alanlarda tarama mikroskopisi, yüzey dokusunu belirleyebilir.
Flow testing validates the pipe where it matters most: in use. A volumetric flow test pushes a known fluid at a known pressure and compares the measured flow with the theoretical flow for the nominal bore, exposing hidden restrictions, eccentricity, or inner wall defects that a diameter gauge alone would miss. Pressure and leak testing confirm the pipe holds its rated pressure without weeping, and a bubble integrity test in a transparent bath reveals micro leaks that would ruin a sealed fluid path.
Kalibrasyon, ölçülen boruyu bir bilinen standartla ilişkilendirir. Operatörler, referans maşalar, çevresel koşullar ve partiler kaydetmek için kalibrasyon aletlerini ve test cihazlarını kontrol eder ve bir kapiller partisi, üretim parametrelerine geri döndürülebilir. Regüle edilen tıbbi veya tanı amaçlı kullanım için, bu izlenebilirlik, malzeme sertifikaları, temizlik kayıtları ve paketleme doğrulamasına kadar Wanplas grubu kalite sistemi tarafından desteklenir.
Kapiller boru üretiminde referans edilen uyumluluk standartları genellikle makine ve kalite yönetimi için CE ve ISO içerir, ve boru gıda, ilaç veya tıbbi sıvıyla temas halindeyse, uygulanabilir gıda temas ve biyo uyumluluk standartları (örneğin FDA, EU 10/2011, ISO 10993 veya USP Class VI) piyasa ve kullanım durumuna bağlı olarak geçerli olabilir. Bu standartlar tasarım ve dokümantasyonlarda basit gereksinmeler olarak belirtilir ve belirli bir borunun uygulanacağı uygulama ve bölgeye göre belirlenmesi gerekir.
Service, Support, and Turnkey Project Commitment
Faygo, Wanplas fabrikası, sipariş öncesi ve makinenin ömrü boyunca devam eden tam bir hizmet taahhüdüyle, kapiller ve boru ekstrüzyon hatlarını destekler. Wanplas grubu politikası, hasarlı parçaların garanti ile değiştirilmesi için her yıl 500 ABD doları değerinde ücretsiz yedek parça sağlar, böylece işletme maliyetleri tahmin edilebilir ve duruş süreleri en aza indirilir. Bu yedek parça taahhüdü, Wanplas fabrikası ağı boyunca eşit olup, bir proje bazında müzakere edilmek yerine, marka sözü olarak sunulur.
Teslimattan önce, her hat, 72 saat süren sürekli çalışma testine tabi tutulur ve istikrar, boyut konsistansı ve kontrol performansı, sürekli yük altında test edilir. Bu test, makine fabrika dışına çıkana kadar, ısı dalgalanması, esneme istikrarı ve filtrasyon sorunlarını ortaya çıkarmaz. CE ve ISO sertifikasyonu ile birlikte, test, alıcıların makinenin teslim alındığında çalışacak olmasını sağlar.
Faygo, Wanplas fabrikası, 24/7 online teknik destek ile destek sunar, bu nedenle zaman dilimi fark etmeksizin bir işlem sorusu veya tesiste bir alarm yanıtlanabilir. Uzaktan yardımın ötesinde, Faygo, seçimi, tasarımı, üretimi, kurulumu, devreye alınmasını, eğitimi ve bakımı kapsayan, sorunsuz bir hizmet sunar. Turnkey yaklaşım, bir alıcıya çalışan bir üretim hücresi, sadece bir makine değil, belirli hattı ve parametreleri konusunda eğitilmiş operatörler ile sunar.
Wanplas grubu, fabrika tasarımı konusunda da danışmanlık hizmeti sunar: su ve elektrik tasarımı, üç boyutlu atölye düzeni, çalışan konfigürasyonu ve eğitimi, sıfırdan yeni fabrika inşası, makine değişimi ile 0 duruş süresi artırımı ve kapasite genişletmesi, aksamların verimliliğini artıran boşlukları iki katına çıkarmayı sağlar. Bir laboratuvar alet üreticisinin, kapiller boru hücresi inşa etmesi durumunda, Faygo, temiz ortam, altyapı ve iş akışını planlayabilir.
Sıkça Sorulan Sorular
Ultra ince hassas kapiller boru ekstrüzyon ekipmanı nedir?
Mikro die tasarımı, ince melt filtrasyonu ve hassas sıcaklık ve çekmeyi kullanarak, laboratuvar sıvı dağıtımı için genellikle bir milimetrenin altından birkaç milimetreye kadar boşluk çapı olan mikro boşluk ve kapiller plastik boruları üretmek için tasarlanmış bir özel ekstrüzyon hattıdır.
Hangilerine malzeme işlenebilir?
Ortak malzemeler arasında PEEK, PTFE kaplamalı yapılar, PP, PE, PA ve FEP bulunur. Bu malzemeler, kimyasal dayanıklılık, düşük adsorpsiyon ve biyokompatibilite açısından seçilir. Malzeme seçimi, vidanın ve borunun sıcaklık profillerini, filtrasyon sınıfını ve gerilme ayarlarını etkiler.
Kapiller boruların boyut toleransı ne kadar sıkı olabilir?
Hassas mikro boşluk hatları, genellikle boşluk toleransını plus veya minus 0.02 milimetre ve duvar kalınlığı homojenliğini birkaç yüzdeye kadar, 72 saatlik fabrika test süresi boyunca, lazer ölçümleri, mikroskopik inceleme ve hacimsel akış testleri ile doğrulamakla birlikte, tutarlar.
Laboratuvar sıvı dağıtımı için iç yüzey pürüzsüzlüğü neden önemlidir?
Düşük pürüzlü bir iç duvar, örnek adsorpsiyonunu azaltır, kabarcık tutunmasını önler ve kromatografi, analiz cihazları ve mikro fluidik reaktif dağıtımı için istikrarlı laminer akışa izin verir, bu durumda bile mikro ölçekteki düzensizlikler sonuçları değiştirir.
Kapiller borular üretmek için bir temiz oda mı gereklidir?
Genel laboratuvar ve analiz amaçları için, partikül kontaminasyonunu sınırlamak için sınıf 10000 veya daha iyi bir kontrollü temiz ortam önerilir. Tıbbi ve tanı sınıfı tüpler, sınıf 1000 veya daha temiz, temizlik ve paketleme doğrulaması ile belirlenmiş bir ortam gerektirir.
Doğru üretim hattısını nasıl seçebilirim?
Delik aralığı ve malzemeyi çizgi ailesine uygun hale getirin: submillimetreden küçük delikli kapiller işlemler için hassas mikro delikli boru ekstrüzyon yapısı kullanılırken, 16 ila 160 milimetre PP-R ve PE-RT, 6 ila 200 milimetre korugalı ve 8 ila 50 milimetre PVC örgülü hortumlar için ayrı Faygo çizgileri seçenek tablosunda listelenmiştir.
Kapiller borular için hangi kalite kontrol yöntemleri kullanılır?
Kontrol, iç ve dış yüzey karakterizasyonu için optik ve tarama mikroskobunu, ölçüm için lazer veya hava ölçerini, basınç ve sızıntı testini, kabarcık bütünlüğünü kontrol etmek için ve gerçek sıvı akış koşullarında borunun performansını doğrulamak için hacimsel akış testini birleştirir.
Satın alma sonrası Faygo tarafından sağlanan hizmet ve destek nedir?
Faygo, a Wanplas factory, provides USD 500 free spare parts per year plus warranty replacement, 72 hour continuous operation testing before delivery, 24/7 online technical support, and end to end turnkey service covering selection, design, manufacturing, installation, commissioning, training, and maintenance.
Sonuç
Ultra ince hassasiyetli kapiller boru ekstrüzyon ekipmanları, plastik reçineyi modern laboratuvar cihazları, analiz ekipmanları, tıbbi mikro akış teknolojisi ve hassas akış sistemlerine dayanan kalibre edilmiş akış kanallarına dönüştürür. Başarı, her aşamada disiplinli mühendislikten gelir: merkezi olma özelliğine sahip bir mikro die, boraya zarar vermeyen ince erimiş filtrasyon, viskoziteyi stabilize eden çok bölge sıcaklık kontrolü ve son çapı dar toleranslar içinde tutan servo alım. Malzeme seçimi, PEEK ve PTFE ile kaplanmış yapılardan PP, PE, PA ve FEP'e kadar, daha sonra kimyasal uyumluluk ve iç yüzey kalitesini belirler, mikroskop ve akış testi sonuçları ise doğrulamayı sağlar.
Faygo, a Wanplas factory with 22 years of experience, three specialized factories, a 26,650 square meter FAYGOPLAST facility, 13 national patents including 8 invention patents, and CE and ISO certification, builds these capabilities into a complete product family that ranges from the precision micro and small bore capillary configuration to the PP-R and PE-RT line, the corrugated line, and the PVC braided hose line. With USD 500 free spare parts per year, 72 hour testing, 24/7 support, and turnkey service, Faygo offers a dependable path from specification to production.
If your laboratory instrument, analytical system, or medical device needs a calibrated micro bore fluid path, we invite you to send your target bore size, material, tolerance, and application details so our engineering team can propose a tailored capillary pipe extrusion configuration and arrange a sample trial run at our factory. We welcome you to visit our workshop, review the 72 hour test data, and discuss a turnkey project that fits your clean environment, utilities, and output goals.
